Lean Manufacturing and Six Sigma Definitions

Glossary terms, history, people and definitions about Lean and Six Sigma

Seven Quality Tools

There are seven basic quality improvement tools that are used by Quality Circle teams, and are fundamental to the Total Quality Management, Total Quality Control, Lean, and Six Sigma initiatives.

  • Cause and effect diagram (sometimes called Ishikawa diagram, or C&E diagram, or fishbone diagram)
  • Pareto charts
  • Process mapping and data gathering tools:
    • check sheets
  • Graphical tools:
    • histograms
    • frequency diagrams
    • spot charts or measles charts or pictograms or defect concentration chart
    • pie charts
  • Run charts and control charts
  • Scatter plots and correlation analysis
  • Flowcharts

Inspired by Deming’s lectures, Kaoru Ishikawa formalized these into the Seven Basic Tools of Quality Control. He believed that 90-95% of a company’s problems could be improved using these seven tools. Aside from the control charts, these tools could be taught to any member of an organization as part of a quality circle.